Simplicity Manufacturing TP 300-3883-02-CH-SN User Manual

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9/2003 1
TP 300-3883-02-CH-SN
Dealer Setup
& Adjustment Instructions
Zero-Turn Riders & Mowers
TABLE OF CONTENTS:
SAFETY RULES .................................................................2
SETUP PROCEDURES
Quick Setup List ................................................................3
Uncrating............................................................................4
Battery Activation & Installation ......................................4
Rider Assembly .................................................................5
Seat and Safety Switch Assembly ...................................5
Install Ground Speed Control Levers...............................5
Check Fluid levels .............................................................5
Fill and Check Engine Oil.................................................6
Check Transmission Oil Level .........................................6
Reduce and Check Tire Pressure ....................................6
Torque Mower Blades .......................................................7
Lubrication .........................................................................7
Perform Safety Checks .....................................................8
Functional Tests...............................................................8
Mower Blade Stopping Check..........................................8
Seat Switch Connection...................................................8
Burnish PTO Clutch .........................................................8
Safety Interlock System ...................................................9
ADJUSTMENT PROCEDURES
Seat Adjustments ..............................................................9
Ground Speed Control Lever Adjustment.....................10
Operator Adjustment......................................................10
Speed Balancing Adjustment.........................................10
Neutral Adjustments.......................................................11
Parking Brake Adjustment..............................................12
Front Suspension Adjustment .......................................12
PTO Clutch Adjustment ..................................................13
PTO Clutch Adjustment .................................................13
Blade Brake Check ........................................................13
Mower Deck Leveling ......................................................14
Mower Deck Belt Tension Adjustment ..........................14
SERVICE PROCEDURES
Transmission Oil Filter Change .....................................16
Hydraulic Pump Drive Belt Replacement ......................17
Mower Belt Replacement ................................................18
ATTENTION SETUP PERSONNEL:
Sections and items denoted by the Setup symbol
provide the information necessary to fully assemble,
test, and prepare the units described above for
delivery to your customers.
Additional information concerning functional tests,
general adjustment procedures, and the location of
normal lubrication points are included in these
instructions.
The safety warnings provided in this guide and in
the operator's manual included with the unit contain
important information that must be obeyed when
assembling, setting-up, operating, servicing, trans-
porting, or storing the unit.
These warnings are highlighted by the safety alert triangle sym-
bol shown above, which signifies that an important safety mes-
sage is being provided.
You must read, understand, and follow these warnings and
instructions, and use safe shop and work practices at all
times while working on or around this unit and all other
outdoor power equipment.
Mfg. No. Description
Riders
1694454 18HP Zero-Turn Rider
1694455 20HP Zero-Turn Rider
1694458 18HP Zero-Turn Rider (CE)
1694460 20HP Zero-Turn Rider (CE)
5091000 ZT18440KH, 18HP Zero-Turn Rider with 44” Mower
5091001 ZT20500BV, 20HP Zero-Turn Rider with 50” Mower
Mowers
1694456 44” Mower Deck
1694457 50” Mower Deck
1694459 44” Mower Deck (CE)
1694461 50” Mower Deck (CE)
Refer to the Dealer Setup & Adjustment binder Index for a
complete listing of products covered by this document.
Form No. 1725766
Revision 02
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1 2 3 4 5 6 ... 17 18

Summary of Contents

Page 1 - & Adjustment Instructions

9/2003 1TP 300-3883-02-CH-SNDealer Setup& Adjustment InstructionsZero-Turn Riders & MowersTABLE OF CONTENTS:SAFETY RULES ...

Page 2 - SAFETY RULES

Champion SeriesTP 300-3883-02-CH-SN9/200310Ground Speed ControlLever AdjustmentOperator AdjustmentThe control levers can be adjusted in three ways. Th

Page 3 - Quick Setup List

Champion Series9/2003 11TP 300-3883-02-CH-SNFigure 13. Neutral AdjustmentsA. Control Rod SpringB. Rod EndNeutral AdjustmentsIf the tractor creeps whi

Page 4 - Installation

Champion SeriesTP 300-3883-02-CH-SN9/2003122"3/16"Figure 14. Parking Brake AdjustmentA. Brake SpringB. Set CollarC. LocknutParking BrakeAdj

Page 5 - Assembly

Champion Series9/2003 13TP 300-3883-02-CH-SNWARNINGTo avoid serious injury, perform adjustments onlywith engine stopped, key removed and rider onlevel

Page 6 - Pressures

Champion SeriesTP 300-3883-02-CH-SN9/200314Mower Deck LevelingPerform these adjustments on a flat level surface.SIDE-TO-SIDE LEVELING1. With the mower

Page 7 - Lubrication

50" Mower 44" MowerChampion Series9/2003 15TP 300-3883-02-CH-SNMower Belt TensionAdjustmentIf the mower drive belt stretches over time, the

Page 8 - Safety Checks

Champion SeriesTP 300-3883-02-CH-SN9/200316Service ProceduresTransmission Oil FilterChangeChange Interval: Every 250 HoursFilter Part Number: 1719168

Page 9 - Procedures

Champion Series9/2003 17TP 300-3883-02-CH-SNHydraulic Pump Drive BeltReplacement1. Park the rider on a smooth, level surface such as aconcrete floor.

Page 10 - Lever Adjustment

Champion SeriesMower Belt Replacement1. Park the rider on a smooth, level surface such as aconcrete floor. Disengage the PTO, engage theparking brake

Page 11 - Neutral Adjustments

Champion SeriesTP 300-3883-02-CH-SN9/20032Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control

Page 12 - Front Suspension

Champion Series9/2003 3TP 300-3883-02-CH-SNQuick Setup List -Page Setup Procedure Steps to Perform4 Uncrating ❏ Remove crate & banding.❏ Place tra

Page 13 - PTO Clutch Adjustment

Champion SeriesTP 300-3883-02-CH-SN9/20034Uncrating1. Using a reciprocating utility saw or equivalent, cutcrate away from bottom skid. Remove crate. R

Page 14 - Mower Deck Leveling

Champion Series9/2003 5TP 300-3883-02-CH-SNRiderAssemblySeat & Safety Switch Assembly1. Mount the seat (A, Figure 3) and spacers (B) to theseat pl

Page 15 - Mower Belt Tension

Champion SeriesTP 300-3883-02-CH-SN9/20036Figure 7. Tire PressuresCheckFluid LevelsFill & Check Engine Oil1. Use the dipstick (C, Figure 5) to ch

Page 16 - Service Procedures

Champion Series9/2003 7TP 300-3883-02-CH-SNTorque Mower Blades1. Check that blades are installed with the tabs pointingup toward deck as shown in Figu

Page 17 - Replacement

Champion SeriesTP 300-3883-02-CH-SN9/20038PerformSafety ChecksFunctional Tests1. Check for loose bolts, screws, nuts, etc.2. Start the engine and chec

Page 18 - Mower Belt Replacement

Seat AdjustmentsThe seat and ground speed control levers should beadjusted so that operator’s elbows are supported by thearm rests when his/her hands

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